粉末冶金烧结炉
Powder metallurgy sintering furnace
粉末冶金烧结炉的应用简介/Application
用于粉末合金成型的脱气、脱脂、烧结一体化处理，适用于多品种，小批量注射成型产品，MIM专用设备
It is used for gas removal, defatting and sintering of powder alloy molding , suitable for multi-variety, small batch injection molding products, MIM special equipment.
粉末冶金烧结炉的产品特点/characteristic
1.采用多区加热器布置，炉温均匀性好
The arrangement of multi-zone heater is adopted, and the furnace temperature is uniform.
2. 采用方形脱脂箱，以应对大量成型剂，对炉内元件无污染
The square defatting box is used to deal with a large number of molding agents and there is no pollution to the components in the furnace.
3. 具备柔性抽真空、真空烧结、微正压烧结等功能
It has the functions of flexible vacuum extraction, vacuum sintering, micro-positive pressure sintering and so on.
4.采用*新的隔热结构和材料，抗压力强，节能明显
The latest thermal insulation structure and materials is used, the pressure resistance is strong, and the energy saving is obvious.。
5.采用上位机操作，PLC集中控制，操作简单，可靠性高
It adopts upper computer operation, PLC centralized control, simple operation and high reliability.。
6.具有超温超压等故障报警，机械式自动压力保护，自动超压泄压保护，动作互锁等功
It has the functions of overtemperature and overpressure alarm, mechanical automatic pressure protection, automatic overpressure relief protection, action interlock and so on, and the safety of the equipment is high.
7.具备远程操作、远程故障诊断和远程软件升级等功能
Remote operation, remote fault diagnosis and remote software upgrade functions,etc.
粉末冶金烧结炉的产品规格/product specifications
注：特殊规格要求可根据客户要求定制
Note: Special specification requirements can be customized according to customer requirements
| 技术参数 Technical parameter | PJSJ-gr-30-1600 | PJSJ-gr-60-1600 | PJSJ-gr-100-1600 | PJSJ-gr-200-1600 | PJSJ-gr-450-1600 |
| 有效空间 （mm） Useful space | 200×200×300 | 300×300×600 | 300×300×900 | 400×400×1200 | 500×500×1800 |
| 装炉重量 （Kg） Charging weight | 100KG | 200KG | 400KG | 600KG | 1000KG |
| 抽气速率 Pumping rate | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa | 10min 内到 5Pa |
| 冷却方式 Cooling-down method | 惰性气体 inert gases | 惰性气体 inert gases | 惰性气体 inert gases | 惰性气体 inert gases | 惰性气体 inert gases |
| 温度均匀性 Temperature homogeneity | ±3℃ | ±3℃ | ±3℃ | ±3℃ | ±3℃ |
| 设计压力 Design pressure | 1 MPa，6MPa，12MPa（或客制化） 1 MPa,6MPa,12MPa (or customized) | ||||
| 泄漏率 Leak(age) rate | 0.5pa/h | ||||
| 极限真空度 Final vacuum | 4.0*10-1pa | ||||
| 额定工作温度 Max. working temperature | 1600℃（或客制化） 1600 ℃ (or customized) | ||||
| 极限真空度 Final vacuum | 4.0*10-1Pa（或客制化） 4.0*10-1Pa (or customization) | ||||
| 收蜡率 Wax collection rate | 97.50%（选配） 97.50% (optional) | ||||
| 允许导入气体 Gas introduction allowed. | N2、H2、Ar（可选任意气体）（选配） N2, H2, ar (optional gas) (optional) | ||||
| 烧结工艺 Sintering process | 真空、分压烧结、加压烧结 Vacuum, partial pressure sintering, pressure sintering | ||||
| 脱脂工艺 Degreasing process | N2 负压、H2 大气压（选项） N2 negative pressure, H2 atmospheric pressure (option) | ||||
| 冷却工艺 Cooling process | 真空、强制 Vacuum, forced | ||||
以上参数可根据工艺要求调整，不作为验收依据，具体以技术方案和协议为准
The above parameters can be adjusted according to the process requirements, not as a basis for acceptance, the specific technical plan and agreement shall prevail
粉末冶金烧结炉的配置选择/Configure select
| 炉型结构 Furnace structure | 单室卧式 Single,horizontal room | 单室立式 single, vertical chamber | ||
| 可设计流水线组合，多台钎焊炉共用一套真空系统，炉外运输系统 Can design assembly line combination, multiple brazing furnaces share a set of vacuum system,out-of-furnace transportation system | ||||
| 炉门开启方式 Furnace door opening mode | 回转式 rotary | 平开式 Flat type | ||
| 真空泵组和真空计 Vacuum pump set and vacuum gauge | 进口 Imported | 高品质国产 High quality Made in China | ||
| 真空度 Vacuum degree | 高真空 High vacuum | 中真空 medium vacuum | ||
| PLC | 西门子 Siemens | 欧姆龙 OMRON | 三菱 Mitsubishi | |
| 温控仪表 Thermostat meter | 欧陆 EUROTHERM | 日本岛电 Electric conduction | ||
| 热电偶 Thermocouple | C 分度号（钨套管 / 钼套管） C score number (tungsten casing / Mo casing) | |||
| 记录仪 Grapher | 有纸记录仪 Paper recorder | 无纸记录仪 Paperless recorder | ||
| 人机界面 Human-computer interface | 模拟屏 Analog screen | 计算机触摸屏 Computer touch screen | ||
| 电器元件 Electrical component | 高品质国产 High quality domestic | 施耐德 Schneider | 西门子 Siemens | |
